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Trade warning: export clothing carefully shrinks excessively
A few days ago, a shipment of infant knitted clothing from a Chinese garment manufacturer was rejected by overseas customers due to an excessive shrinkage rate. During the return investigation, the inspection and quarantine department found that the shrinkage rate of the garments reached 3.8%, surpassing the 3% requirement specified by the foreign buyer. This incident highlights the importance of quality control in textile production, especially for exported goods.
As one of the largest textile and garment producers globally, China must maintain high standards to meet international demands. The shrinkage rate is a critical factor in determining the quality of clothing. It refers to the percentage of size reduction that occurs after washing or soaking. Several factors influence this rate, including the type of fabric, yarn thickness, knitting density, and the manufacturing process. An unstable shrinkage rate can create significant challenges in pattern grading, cutting, sewing, and washing, increasing both production costs and complexity.
If any stage of the production process is not properly managed, it can lead to non-compliance with customer specifications, resulting in costly rejections or returns. To prevent such issues, the inspection and quarantine authorities have issued recommendations for exporting garment companies.
First, companies should carefully assess their production capacity before accepting orders and clearly define the quality requirements in the contract. Second, when selecting fabrics, they should ensure that materials meet the specific needs of the customer. Fabric quality directly impacts the final shrinkage rate, so it's essential to conduct preliminary tests on shrinkage before purchasing.
Cotton fabrics, in particular, are prone to shrinking and fading, so special attention should be given to the finishing process. Pre-shrinking treatments can help bring the fabric’s shrinkage rate within acceptable limits. Finally, companies should strengthen their internal quality control systems and conduct thorough testing before shipping. For small and medium-sized enterprises lacking advanced testing equipment, it is advisable to send samples to local inspection departments or certified third-party laboratories for evaluation.
By following these steps, garment manufacturers can significantly reduce the risk of shrinkage-related issues and improve their chances of meeting international standards, ensuring smoother exports and better customer satisfaction.